Automatic Commercial 50ml Small Bottle E Liquid Monoblock Liquid Filling Machine

Product Description

Automatic Commercial 50ml Small Bottle E Liquid Monobolck Filling Machine

The e-cigarette phenomenon offers a technological twist on traditional tobacco smoking, with devices that use an atomizer, a battery, and a container like a cartridge or tank to allow users to inhale vapor instead of smoke, an activity widely referred to as "vaping." Central to this discussion is the e-liquid filling machine, an essential tool for efficiently bottling e-cigarette oils.

In the ever-evolving e-cigarette landscape, the demand for reliable and economical liquid filling solutions is paramount. With a rich history exceeding a decade in liquid filling technology, NPACK stands at the forefront, providing the necessary expertise and support to navigate the industry's shifting demands. Our commitment is underscored by strong industry partnerships, a stellar reputation underscored by word-of-mouth endorsements, top-notch equipment quality, and superior after-sales service.

For the vaping niche, characterized by its need for precision in handling free-flowing liquids at small volumes, Npack champions the use of the e-liquid filling machine. This machine is specifically designed for products with viscosity slightly thicker than water, such as E-Liquid, making it ideal for a range of e-cigarette solutions.

The monoblock filling machine, which encapsulates a multi-functional approach to filling, capping, and labeling, is particularly suited to diverse sectors. From e-liquid bottles designed for e-cigarettes to various applications in food processing and cosmetics, this compact solution meets the stringent standards of filling and labeling efficiency. Capable of managing product volumes from 5mL to 500mL (16oz) with a maximum diameter of 90mm (3.5 inches), it is engineered for versatility.

Featuring a sophisticated peristaltic pump system, the machine facilitates rapid liquid changes in less than two minutes without the need for cleaning, enhancing productivity. It can also adapt to different product viscosities by incorporating a volumetric or piston pump with a flow meter for accuracy.

This comprehensive packaging line can affix up to two labels and achieve a filling rate of up to 60 products per minute. Controlled by an intuitive touch screen interface, it simplifies the storage of up to 50 product settings for ease of use. Primarily positioned as an e-liquid filling machine, it is inherently versatile, proving ideal for e-liquid vials, soap bottles, essential oils, and food bottles, amongst others, including specialized applications like the 50ml filling machine requirement.

Product Detials

Feature

1. A manipulator precisely adjusts the nozzles, optimizing the rate of feeding stoppers when using narrow-edge nozzles for enhanced efficiency.
2. The peristaltic pump filling process, controlled by a sophisticated single-chip system, delivers outstanding accuracy in dosing. This setup allows for on-the-fly dosage adjustments without needing to halt machine operations.
3. Designed as a compact monoblock unit, this machine integrates filling, feeding stoppers, and capping functions into one, conserving space while maintaining a simple yet elegant design. Its structure not only looks good but also simplifies the cleaning process.
4. The machine includes an accurate graduator for positioning, ensuring stable operation across bottles of various sizes, accommodating a versatile range of packaging needs.
5. It features a user-friendly touch panel control interface that enhances the machine's automation and ease of use. Speed variations are easily managed via an inverter, allowing for flexible operation.
6. An intelligent safety feature automatically stops the machine if bottles or caps are missing, preventing unnecessary filling or capping actions and reducing waste.

Parameter

Operation Process:

1. Material Preparation: Ensure an ample supply of bottles, plugs, covers, and liquid medicine. Vibrating hoppers maintain a continuous supply of plugs and covers, positioned both inside and outside the designated cover locations.

2. Bottle Feeding: Bottles are organized and directed by the bottle feeder turntable.

3. Filling: Bottles are carefully positioned for filling through oscillation, followed by intermittent drive for filling, stoppering, covering, and screw capping. Liquid filling is accomplished using a peristaltic pump and an automatically moving needle that precisely fills the liquid in the bottle.

4. Plugging: Plugs are delivered from a vibrating hopper to the stoppering station, where bottles are guided by wheel clearance. Optical fiber detection regulates the stoppering cylinder solenoid valve, ensuring proper stoppering.

5. Capping: Bottles with inserted plugs proceed to the capping station, where screw caps are applied using a cylinder-based mechanism. The screw caps are rotated and lowered until securely fastened, with torque adjustments made for optimal tightness.

6. Bottle Egress: Capped bottles are conveyed away from the machine via the conveyor belt, prepared for subsequent packaging procedures.

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