Servo Driven 304/316 Stainless Steel Piston Filling Machine for Petroleum Jelly with 99.9% Qualified Rate

Vaseline Filler Petroleum Jelly Filling Equipment

Vaseline is a viscous liquid product widely utilized for its lubricating and coating properties, commonly applied to dry lips and skin. Handling such high-viscosity fluids necessitates specialized filling and packaging machinery. Npack suggests utilizing a piston filling machine for this purpose.

Automatic linear piston filling machines are versatile piston fillers designed for accurate and efficient filling of a wide range of products, from low to high viscosity, including those with particulates. They find applications across industries such as food, household products, personal care, chemicals, and pharmaceuticals.

These machines offer fully automated, multi-position, inline dispensing of liquids and pastes, with volumes ranging from 50ml to 1000ml per cycle. Available in configurations of 6, 8, 10, 12, and 16 nozzles, with optional dual-lane setup for increased productivity.

Constructed with a 304 stainless steel frame, they feature PLC control and a touch screen HMI for reliable operation with minimal intervention. Precision bored, heavy-walled metering cylinders ensure dispensing accuracy up to +/- 0.2%. Utilizing high-precision servo motor-driven screw movement for faster and more precise filling compared to pneumatic systems. These machines use food-grade stainless steel and plastics for sanitary operations, along with anodized aluminum components.

Additional features include a motorized conveyor and indexing package for integrated container handling and positioning, as well as a No Container/No Fill feature to prevent waste and product spillage by detecting missing or mispositioned containers. The unique variable separate speed control and actuator of a dual-stage fill provide precise "no spill" control for top-off applications or filling difficult products.

During operation, empty bottles are staged on the main drive conveyor before entering the piston filler. Optical sensors count the bottles to ensure correct positioning. Once in place, bottles are secured by a pneumatically operated bottle clamping mechanism, ensuring accurate filling. The filling process begins as stainless steel valves descend into the bottles for fast, accurate, and consistent filling. Once the target volume is achieved, the filled bottles proceed on the conveyor for sealing operations.

Key Features

1. Robust construction using heavy-duty stainless steel

2. Stainless steel reservoir for durability and hygiene

3. Incorporates an Automatic Bottling Index kit with bottle counter for precise filling

4. Utilizes pneumatic indexing gates for efficient counting in and out

5. Automatic product level sensing float system ensures accurate filling levels

6. Easily adjustable nozzle height settings to accommodate various container sizes from vials to gallons

7. User-friendly PLC controls featuring a touch screen HMI for intuitive operation

8. Equipped with a No Bottle/No Fill sensor for enhanced efficiency

9. Bottle backup sensor downstream that delays operation until jams are cleared

10. Capable of dispensing multiple doses per container for larger containers

11. Quick-connect fittings made of easy-clean stainless steel

12. Includes a drip tray for cleanliness and spill prevention

13. Features diving heads nozzles for bottom-up filling to minimize foam

Main Parameter

Product Detail

Post-Purchase Support Services:

1. Installation Service:
Our team of skilled technicians is ready to dispatch and install your petroleum jelly filling machine. The service fee includes installation, travel expenses, meal allowances, and additional expenses as necessary.

2. Training Sessions:
To ensure optimal operation of your petroleum jelly filling machine, we provide on-site or factory training sessions for dealers, machine operators, engineers, and technicians.

3. Warranty Coverage:
Expect efficient service during repairs, backed by a one-year quality assurance period, parts supply, and prompt troubleshooting assistance for your filling machine.

4. Consultation Services:
Avail of our complimentary consultation service where our knowledgeable sales team assists you in finding the most suitable solution. We offer CAD drawing designs for your filling machine tailored to your requirements.

5. Technical Assistance:
Benefit from our round-the-clock technical support. Simply contact us via email or phone for prompt assistance, ensuring your peace of mind.

6. Spare Parts Provision:
As part of our service, we include a set of essential spare parts for your petroleum jelly filling machine during transportation at no additional charge. Additionally, you can order a comprehensive range of high-quality parts anytime you need them.

Our petroleum jelly filling machines are adaptable to products of varying viscosities, whether it's dense cosmetic creams or lighter lotions. We work closely with you to identify the optimal filling solution that aligns with your business requirements.