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High Accuracy Automatic Lobe Pump Molasses Filling Machine with PLC Control

High Accuracy Automatic Lobe Pump Molasses Filling Machine with PLC Control

Product Details:
Place of Origin: China
Brand Name: N PACK
Certification: CE
Model Number: NP-VF
Detail Information
Place of Origin:
China
Brand Name:
N PACK
Certification:
CE
Model Number:
NP-VF
Trading Information
Minimum Order Quantity:
1
Price:
9000USD/set to 50000USD/set
Packaging Details:
Wooden box
Delivery Time:
40 working days
Payment Terms:
L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability:
100SETS
Product Description

Automatic Lobe Pump Molasses Filling Machine

This automatic rotary lobe pump filling machine is specifically designed for accurately filling high-viscosity products such as molasses, syrup, honey, glucose, treacle, and other thick liquid products. Equipped with high-precision stainless steel rotary lobe pumps, the machine ensures consistent filling volumes while maintaining excellent product integrity.


Each filling pump is independently driven by a servo motor, providing exceptional filling accuracy, flexible volume adjustment, and stable performance. Operators can conveniently set and modify filling parameters through the touchscreen control system without requiring any mechanical adjustments.


The servo-driven diving nozzles move synchronously with the filling process, reducing foaming, splashing, and product dripping. This feature is particularly beneficial when handling sticky products like molasses that require clean and precise filling. The machine's hygienic design allows for easy cleaning and maintenance, making it suitable for food production environments.


Constructed entirely from food-grade SUS304 stainless steel, the machine offers excellent corrosion resistance and complies with food industry hygiene standards.





Features of Molasses Filling Machine

 1.Advanced Rotary Lobe Pump Dosing System

The filling system utilizes high-precision rotary lobe pumps driven by servo motors, ensuring accurate and consistent filling of molasses, syrups, honey, and other viscous products. All filling parameters—including volume, filling speed, filling mode, suck-back function, and multi-stage filling profiles—can be easily adjusted through the intuitive touchscreen interface.

 

2. Anti-Drip Filling Nozzles

Pneumatically controlled shut-off nozzles effectively prevent dripping and stringing, ensuring clean filling performance when handling sticky products such as molasses and concentrated syrups.

 

3. Fast Cleaning and Product Changeover

Designed for maximum production flexibility, the rotary lobe pumps can be quickly disassembled and cleaned without complicated tools. This significantly reduces downtime and allows rapid switching between different products.

 

4.Intelligent Bottle Detection System

High-sensitivity photoelectric sensors accurately detect bottle presence and positioning, ensuring reliable and precise filling operations throughout the production process.

 

5. No Bottle, No Fill Technology

The PLC-controlled system automatically stops filling when no container is detected, minimizing product waste and improving production efficiency.

 

6. Recipe Storage Function

Multiple product recipes can be stored in the control system, enabling operators to recall preset parameters instantly. This reduces setup time, improves repeatability, and increases overall production efficiency.

 


Main parameter

Filling Volume
25ml-1000ml
Machine Construction Material
304SS
Voltage
220V ,50HZ, 1Phase (can be customer made)
Power
3.5 KW
Air Pressure
0.6MPa-0.8MPa
Accuracy
≤±0.5%



Molasses Filling Machine Applications


The fully automatic molasses filling machine is suitable for various container shapes and sizes, including plastic bottles, glass bottles, jars, and cans. It is widely used for filling:

  • Molasses
  • Sugar syrup
  • Honey
  • Maple syrup
  • Corn syrup
  • Glucose syrup
  • Caramel sauce
  • Chocolate syrup
  • Date syrup
  • Thick food sauces and concentrates

With its ability to handle both highly viscous and semi-liquid products, this machine provides an efficient and reliable filling solution for food processing manufacturers seeking improved productivity and consistent packaging quality.



Product Details

High Accuracy Automatic Lobe Pump Molasses Filling Machine with PLC Control 0 High Accuracy Automatic Lobe Pump Molasses Filling Machine with PLC Control 1
High Accuracy Automatic Lobe Pump Molasses Filling Machine with PLC Control 2 High Accuracy Automatic Lobe Pump Molasses Filling Machine with PLC Control 3



FAQ about Automatic Lobe Pump Molasses Filling Machine

1.What is the working principle of the lobe pump molasses filling machine?

servo motor drives the lobes inside a stainless steel rotary lobe pump, causing two intermeshing rotors to rotate synchronously in opposite directions. As the rotors turn, a series of sealed pumping chambers are formed within the pump. During the suction phase, the chamber volume gradually increases, creating a vacuum that draws molasses into the pump. During the discharge phase, the chamber volume decreases, gently and efficiently pushing the molasses toward the filling outlet.


The pump's speed and operating time are precisely controlled through the coordinated operation of the PLC and servo motor, ensuring highly accurate filling volumes and consistent performance, even when handling high-viscosity products such as molasses, syrups, honey, and other thick liquids.


2.What Are the Advantages of a Rotary Lobe Pump Filling System?

High Filling Accuracy

Rotary lobe pumps operate on the positive displacement principle, delivering a fixed volume of product with each rotation. Combined with a servo-driven closed-loop control system, filling accuracy can reach up to ±0.5%, ensuring consistent and repeatable filling results.


Excellent Product Versatility

Rotary lobe pumps are ideal for handling high-viscosity products such as molasses, syrup, honey, and other thick liquids. They can also process products containing small particles or fibers without clogging, making them suitable for a wide range of applications.


Gentle, Low-Shear Transfer

The low-shear pumping action minimizes product degradation during the filling process. This helps preserve the original texture, consistency, and quality of sensitive products.


Easy Cleaning and Sanitation

The system can be designed to support CIP (Clean-in-Place) cleaning, allowing thorough internal cleaning without disassembling the pump. This reduces downtime and helps maintain high hygiene standards.


Long Service Life

The non-contact rotor design significantly reduces internal wear and mechanical friction. As a result, the pump requires less maintenance and offers a longer operational lifespan, lowering overall ownership costs.