Automatic Ultrasonic Dual-Chamber Tube Filling Sealing Machine
The Automatic Ultrasonic Dual-Chamber Tube Filling Sealing Machine is built to handle tube-in-tube packaging and A+B dual-component products. It has two independent filling systems to fill different materials into the inner and outer chambers separately. Suitable for creams, serums, toothpaste and hair-care products, the machine incorporates automatic tube feeding, dual filling, ultrasonic sealing, trimming and coding, ensuring accurate filling, clean seals and efficient production for cosmetic and personal-care applications.
Main Features
1.This machine automatically completes a series of actions such as tube feeding, mark orientation, filling, sealing, trimming, and finish product ejecting out. It is fully automatic, saving labor and reducing production costs;
2.Equipped with safety devices and overload protection;
3.Precise positioning of the ten-station divider;
4.Using ultrasonic technology to seal, the sealing effect is firm and lasting; the lines at the seal are clear and not deformed;
5.Independent research and development of digital ultrasonic automatic frequency tracking electric box, no need to manually adjust the frequency, increase the power automatic compensation function, and will not cause the machine power to drop due to long use time. The power can be adjusted freely according to the material and size of the hose, the output is stable, the failure rate is extremely low, and the service life is longer than that of the ordinary electric box;
6.Adopt PLC touch screen control, configure fault alarm system, fault information is displayed on the touch screen, which is clear at a glance, and can quickly locate and solve problems;
7.The whole machine is made of 304 stainless steel, which is resistant to acid and alkali and corrosion;
8.This machine is equipped with an automatic identification system, no tube, no filling, no sealing, reducing the loss rate of the machine and mold;
Parameter
|
Model
|
NP-009S
|
Frequency
|
20KHz
|
|
Power
|
2600W
|
Power Supply
|
AC220V 1PH 50/60hz
|
|
Filling Volume
|
A:10-120ml/B:25-250ml
|
Filling Accuracy
|
±1%
|
|
Productivity
|
13-15pcs/min
|
Radius of Sealing
|
25-50mm
|
|
Height of Sealing
|
50-250mm
|
Air Pressure
|
0.6MPa
|
|
Dimension
|
L1830*W1400*H1780
|
Weight
|
530Kgs
|
Application
Widely used in the cosmetics, personal care, chemical and food industries for filling and sealing dual-chamber and twin tubes with two separate formulations.
How Does Ultrasonic Dual-Chamber Tube Filling Sealing Machine Work?
Automatic Ultrasonic Dual-Chamber Tube Filling Sealing Machine is equipped with two independent feeding and dosing systems to fill Material A and Material B separately. The arrangement of the piston filling systems, peristaltic pumps or other suitable dosing methods depends on the product characteristics.
The two materials are accurately filled in the inner and outer chambers of the tube to guarantee accurate dosage, stable filling performance and reliable separation of dual-component formulation. Ultrasonic sealing gives clean, secure tube seals for efficient, consistent packaging.
Why Use Ultrasonic Tube Sealing?
Ultrasonic sealing applies energy directly to the sealing area, allowing the tube material to fuse quickly, as opposed to traditional heat-sealing techniques.
The benefits of this technology can be:
- Rapid sealing cycles
- Uniformity of sealing quality
- Less product exposure to heat
- Clean, professional looking tube
- less influence of small product residues around the sealing area
- Suitable for automatic continuous production
For manufacturers filling heat-sensitive creams, cosmetics, gels or other viscous products, ultrasonic sealing can be a practical and efficient solution.
FAQ about Dual-Chamber Tube Filling Sealing Machine
1. What products can the dual chamber tube filling sealing machine process?
It is perfect for dual-component products like creams, serums, toothpaste, skincare gels and hair-care products.
2. What is a dual chamber tube?
A dual-chamber tube is a single tube that has two separate chambers, which allows two different formulations to be stored and dispensed separately.
3. Can I fill two different materials at the same time?
Yes. The machine uses two independent filling and dosing systems to fill Material A and Material B separately.
4. What filling systems are there?
Depending on the product characteristics, piston filling, peristaltic pumping or other suitable dosing systems can be installed.
5. Why is ultrasonic sealing better?
Ultrasonic sealing – fast, clean and reliable tube sealing with consistent sealing quality.
6. Is the amount of filling changeable for the two materials?
Yes. The filling volume and ratio of the two materials can be modified according to product formulation and tube design.
8. Can the machine be adjusted for different sizes of the tube?
Yes. The machine can be tailored according to tube diameter, length, chamber structure, filling volume and production requirements.
9. What processes are integrated in the machine?
The machine can carry out automatic tube feeding, tube positioning, double filling, ultrasonic sealing, trimming, coding and finished product discharge.
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