The Automatic Linear Liquid Filling System – Windshield Washer Fluid Filling Machine, is an automated liquid filling process that automatically fills windshield washer fluid into bottles and large containers. This automated linear liquid filling system has the ability to provide accurate and efficient filling of windshield washer fluid.
The system has a filling capability from 100 ml to 5500 ml which allows for the flexibility of providing various packaging options to automotive chemical manufacturers, liquid detergent producers, as well as industrial filling facilities.
The PLC controlled, photoelectric sensor operated and pneumatically powered system provides streamlined production operations with consistent filling performance. Additionally, the system features a specialized anti-foam and anti-drip mechanism that minimizes foaming, liquid splashing, and product waste; therefore, allowing for the packaging of windshield washer fluid and other similar liquid products.
In addition to being capable of handling varying container sizes, the system provides a practical solution for manufacturers looking to increase production efficiencies, obtain more accurate filling results, and gain more flexibility within their liquid packaging operations.
Parameter
Main Feature
1.High Production Efficiency: Short filling cycles help increase output and improve overall production efficiency.
2.Quick Specification Adjustment: Container specifications can be changed without replacing additional parts, ensuring smooth and flexible production.
3.Flexible Filling Heads: The number of filling heads can be customized according to production capacity requirements.
4.User-Friendly Control System: The touchscreen displays real-time production data, operating instructions, and filling settings for easy operation and maintenance.
5.Accurate Bottle Positioning: Each filling head is equipped with a bottle positioning device to ensure precise alignment and consistent filling performance.
Product Detail
The automatic linear filling process generally consists of the following steps:
1.Feeding containers into the machine: Empty bottles/containers are fed and moved toward the filling area.
2.Container detection: The photoelectric sensor will determine if there is a container present in the area, and assist with the filling process.
3.Automatic filling: Each container is filled with a predetermined amount of windshield washer fluid by the filling system.
The foam control mechanism is designed to reduce the amount of foam that may be created while filling. The drip control mechanism is designed to reduce the amount of liquid that could potentially drip or splash while filling.
4.Completed container discharge: After filling, completed containers are moved to the next step of the packaging line for either capping, labeling, inspection or secondary packaging.
In addition to the specific type of machine and how your production line is configured, the amount of automation and what you will do as part of your day-to-day work can vary depending on which model of machine you select.
This is a fully-automated machine used to dispense windshield washer fluid into bottles/containers, thus increasing dispensing speed and reducing fluid loss.
Standard filling ranges from 100 - 5500 ml depending on machine configuration.
Can be used to refill windshield washer fluid, automotive glass cleaning products, antifreeze, other compatible liquid products such as lubricants, and liquid detergent. Make sure you check for compatibility with your equipment before purchasing.
The PLC controls the filling amount and location of each bottle to produce consistent results with the use of photoelectric sensors.
Yes, there are available options such as anti-foaming and anti-dripping designs that will minimize spilling, the amount of lost product, and the mess caused during the filling process.
The machine is capable of being adjusted to fit various types of containers (bottles) of varying sizes and forms. The proper adjustment will depend upon sample bottles provided by the customer, their size, and the amount of product that needs to be filled into them.