Automatic Food Grade High Accuracy Pepper Sauce Bottle Filling Machine With Heating And Mixing

Automatic Pepper Sauce Bottle Filling Machine

The pepper sauce bottle filling machine is a high-performance solution designed specifically for thick and semi-viscous condiments. It integrates advanced technologies in optics, mechanics, electronics, and pneumatics to deliver precise filling, simple operation, and easy maintenance. Built from durable SUS304 stainless steel and fully compliant with CE certificate standards, this equipment guarantees excellent hygiene and long-term reliability in food-grade environments.

To meet the unique production requirements of spicy and viscous sauces, this machine can be optionally equipped with a mixing and heating system. The built-in mixing function ensures uniform sauce consistency, while the heating function maintains optimal temperature during filling, preventing solidification or clogging.

The entire filling process is isolated from external contamination to preserve product integrity. Using branded electrical components, the system precisely controls pneumatic actuators, ensuring stable and efficient operation. Based on volumetric pressure-filling principles, the machine eliminates the need for a high-position tank, simplifying installation and enhancing overall filling efficiency.

Widely used in sauce production lines, the pepper sauce bottle filling machine is suitable for automatic packaging of pepper sauce, chili paste, garlic sauce, and other condiments. Its robust structure, reliable performance, and flexible configuration make it an ideal choice for manufacturers seeking a certified, efficient, and sanitary filling solution.

Main Features

Product Parameters

Application:

Shut off Filling Head Anti Silk

1. Automatic shut off Filling nozzles for preventing honey silk

2. With a Drop tray

3. High Filling Accuracy

4. Diving Nozzles Filling avoid bubbles inside of Jars or bottles

5.304SS construction

6. High-quality Food grade O rings and seals inside of the nozzles and piston

7. The Filling head with a heating system too.

ESG Valve

1. Easy disassembly three-way connectors

2. ESG long-life valve and high performance

3. ESG valve to guarantee the shut-off accuracy and more stably

4. Suitable for thin to viscous liquid

5. Special choosing the suitable model for the food products, no Dead corner,s and easy cleaning.

No Dead Corner Top Tank

1. The top tank is with a round or semi-round design, no dead corners, more easy Cleaning

2. Double jacket round hopper with heating system

3. Mixing system optional

4. CIP system optional

5.304SS construction material, 316SS for option.

High-Quality Hose with Heating System

Adapt world top brand of hose, such as TOYOX.

hose characteristics: Withstand pressure With SUS316 reinforced coil and specially reinforced structure, it has excellent stereotypes and is suitable for pressure and vacuum conveying High heat resistance It can withstand high-temperature fluids within 150 ºC and can be used to clean the inside of food hoses and the floor (conditional restrictions).

Automatic Piston Take-off System

1. Automatic piston take-off system, no need manually, and easy cleaning.
2. Double jacket heating system design for sauce.

After-Sale Service

1. Installation:
   Our skilled technicians will handle on-site installation, covering all travel, meals, and related expenses for a hassle-free setup.

2. Training:
   We offer thorough training sessions—either at your site or in our factory—for dealers, operators, engineers, and technicians to ensure optimal machine performance.

3. Warranty:
   Enjoy a one-year quality guarantee, with prompt repair services, spare parts supply, and responsive troubleshooting support.

4. Consultation:
   Take advantage of our free consulting service, where our expert sales team assists you in selecting the best solution, including providing customized CAD designs.

5. Technical Support:
   Benefit from 24/7 long-term technical assistance via phone or email, ensuring quick responses and peace of mind.

6. Spare Parts:
   A set of essential spare parts is included free of charge with your machine shipment. Additional high-quality parts are available for purchase at any time.

FAQ about Pepper Sauce Bottle Filling Machine

1. Can the machine be connected to other equipment to form a production line?
   Yes, it can be seamlessly integrated with:

• Upstream equipment: Automatic bottle unscrambler, empty bottle sterilizer

• Downstream equipment: Automatic capping machine, induction sealing machine, labeling machine, inkjet printer, and carton packing machine

2. Does it support quick switching between different bottle types?
   Yes, thanks to its modular design. Adjustments required include:

• Filling nozzle height

• Bottle holding clamps

• Conveyor belt width and guide rails
  (Optional) Electric height adjustment system with HMI one-touch recipe memory

3. Inconsistent filling volume?
   Possible causes:

• Sauce contains air (use vacuum or let it settle to remove bubbles)

• Particles blocking the valve (disassemble and clean anti-clog valve)

• Piston seal ring worn out (replace the seal ring)

• Large temperature fluctuations (check the heating system)

4. Serious sauce residue around the bottle mouth?
   Check the following:

• Is the suck-back valve functioning? (adjust air pressure/delay time)

• Lifting speed of the filling nozzle (increase speed to reduce stringing)

• Sauce viscosity too high (increase holding temperature)

5. Unusual noise during machine operation?
   Check the following:

• Transmission gears lack lubrication

• Damaged bearings (especially piston connecting rods)

• Loose fastening screws