Automatic High Speed Yellow Wine Filling Production Line With Explosion Proof Filling System

Automatic Yellow Wine Filling Production Line

Our Yellow Wine Filling Production Line is a complete, high-efficiency system designed for precise and hygienic handling of yellow wine in glass bottles ranging from 100ml to 1000ml. The line includes a bottle washing machine, yellow wine filler machine with an explosion-proof filling system, ROPP capping machine, and double side labeling machine, ensuring seamless integration for smooth production.

Equipped with PLC control and constructed from food-grade 304/316 stainless steel, the system guarantees durability, corrosion resistance, and compliance with sanitary standards. The yellow wine filler machine uses a precision piston filling mechanism to accurately fill each bottle with minimal waste, ideal for delicate yellow wine products.

This fully automated yellow wine production line delivers high-speed, consistent, and clean filling while maintaining safety in potentially flammable environments. Designed for flexibility and efficiency, it is the perfect solution for modern yellow wine bottling operations.

Key Features 

1.Main construction materials include high-quality 304 stainless steel, with certification available to ensure quality standards.

2.Piston options are versatile, including ceramic, 316 stainless steel, or titanium, tailored to different production needs.

3.The liquid polishing tank is made of polished 304 or 316L stainless steel, chosen based on customer preference.

4.Filling nozzles can be customized to meet specific requirements.

5. Piston gaskets are made from corrosion-resistant Teflon to enhance durability.

6. The machine uses durable components and features waterproof control cabinets and boxes to ensure long-term reliability.

7. Pneumatic components come from reputable brands like Airtac and SMC, with Festo available as an alternative supplier.

8. A Siemens HMI touch screen is installed on the front for convenient and intuitive operation.

9. Key electrical components are sourced from top brands such as Siemens, Panasonic, and Schneider, guaranteeing advanced technology and reliability.

10. The wiring is neatly organized with a single-line electrical diagram that documents each cable for easy maintenance and troubleshooting.

11. High-quality ball bearings and seals are supplied by SKF and leading Chinese manufacturers, ensuring smooth performance.

12. The servo-driven diving filling head allows accurate filling and easy adjustment for bottles of various heights.

13. The filling nozzles include pneumatic cut-off or anti-drip designs to minimize waste and maintain cleanliness.

14.Drip trays come standard to keep the filling area clean and improve operational efficiency.

Main Parameter

Product Details

Related Products:

1. Automatic Inverting Bottle Rinsing Machine (Wet Rinser)
   Widely used in the food and beverage industry, this machine cleans and sanitizes bottles before filling. It fills bottles with cleaning solution, inverts them, rinses the interior with water to remove residue, then drains and air-dries the bottles. It supports various bottle sizes and shapes and integrates easily with filling and capping systems for smooth production flow

2. Automatic Snap Capping Machine
   Designed to apply snap-on or push-on caps, this machine ensures efficient and secure bottle sealing in food and beverage packaging. Caps are automatically fed and pressed onto bottles. Advanced models include torque control for precise tightening and can also apply labels to finalize packaging.

3. Air-Drying Tunnel
   Common in food processing, pharmaceuticals, and automotive sectors, this equipment dries products after washing or liquid treatment. Products move via conveyor through a heated, enclosed chamber where filtered air efficiently removes moisture, ensuring fast and hygienic drying.

4. Automatic Double-Sided Labeling Machine
   This machine applies labels to both front and back of products or packages, improving labeling speed and precision. It features dual applicators or a single applicator capable of labeling both sides simultaneously, widely used across food, pharmaceutical, cosmetic, and household goods industries.

FAQ

Q1: What routine maintenance is required?

A1: Typical daily and periodic maintenance includes:

• Cleaning: Clean before and after shifts; perform regular CIP (Clean-In-Place) and deep cleaning.

• Lubrication: Apply appropriate lubricants to designated parts as per the manual.

• Inspection:

  • Seals (check for wear and aging)

  • Pipeline connections (check for leaks)

  • Pneumatic components (drain filters, check pressure)

  • Moving parts (check for wear, looseness, unusual noises)

  • Sensors (clean and verify functionality)

  • Calibration of weighing system (if applicable)

• Record keeping: Maintain a maintenance log.

Q2: What are the common wear parts?

A2: Common wear parts include:

• Seals and O-rings: (bottle neck seals, valve seals, pipeline joints) require regular inspection and replacement, especially due to alcohol-induced swelling and aging.

• Filling valve cores and seats: May wear or get contaminated, affecting sealing and accuracy.

• Hoses and tubes (e.g., peristaltic pump tubes): Subject to wear and aging.

• Filter elements: Trap impurities and need regular replacement.

• Certain guide components and star wheels: Subject to long-term friction wear.

• Sensors: May fail due to contamination or impact.

Q3: What should be done if the machine shows filling inaccuracies or dripping?

A3: Refer first to the troubleshooting guide in the operation manual. Common causes and initial checks:

• Filling inaccuracies:

  • Unstable liquid level?

  • Incorrect parameter settings?

  • Valve malfunction or foreign objects?

  • Weighing sensor failure or interference?

  • Seal leakage?

  • Large changes in liquid viscosity or temperature?

• Dripping:

  • Valve not closing properly (worn valve core, stuck debris, failed spring)?

  • Failed back-suction function?

  • Damaged or loose bottle neck seal?

  • Liquid viscosity too low?

• No start or no action:

  • Safety door not closed?

  • Emergency stop pressed?

  • Insufficient air pressure?

  • Sensor failure (missing bottle or incorrect position)?

  • Program errors?

If unresolved, promptly contact supplier technical support.