Automatic Servo Motor Piston Pump High Viscosity Liquid Filling Machine for Bottle

Automatic High Viscosity Liquid Filling Machine

The piston linear filling machine is an advanced automatic liquid filling system designed for precise and efficient filling of liquids and thin viscous products. It is compatible with a wide range of containers, including round, flat, and uniquely shaped bottles. Featuring a linear design, the machine operates using a PLC logic controller, integrated sensors, and pneumatic cylinders to ensure smooth, automated control. It intelligently detects bottle presence to enable filling only when bottles are in place, eliminating foam and drips during the process.

This filling machine is equipped with a user-friendly touch-screen interface for effortless operation and adheres fully to GMP standards, ensuring high-quality and hygienic performance.

The servo-driven filling machine is versatile and ideal for a variety of fluid and semi-fluid products, including personal care items like conditioner, hand soap, shampoo, and lotion, as well as household and industrial products such as disinfectants, antifreeze, pesticides, edible oils, lubricants, and more. It is perfect for filling products with specific fluidity, ensuring accuracy and consistency across all applications.

Key Features 

1.Customized Design: Tailored to suit various customer requirements, including specific products, bottle types, caps, packaging methods, and capping techniques.

2.Drip-Free Filling Valves: Features professional, drip-free internal plugging filling valves, customized based on the material being filled. An anti-drip mechanism ensures clean and contamination-free bottle filling.

3.Versatile Capacity Options: Available with piston cylinders in 50-1000ML, 200-2500ML, and 500-5000ML capacities, catering to diverse production needs and specifications.

4.High-Precision Operation: Driven by a servo motor, the high-precision piston cylinder works seamlessly with a residue-free, three-way precision angle seat valve, ensuring continuous, accurate production with minimal error (e.g., ±1ML for 500ML filling).

Application:

These machines are extensively utilized in various industries, including pharmaceuticals, daily chemicals, food and beverages, cosmetics, and pesticides.

Common Applications: Perfect for filling free-flowing liquids such as water, oil, juice, milk, wine, and perfume.

Packaging Options: Compatible with a variety of containers, including bottles, jars, cans, cups, bags, and barrels.

Main Parameter

Product Details

Working Steps of the Filling Machine

1.Liquid Transfer:
The liquid is pumped through pipes and directed into the machine's hopper for storage.

2.Piston Movement:
The servo motor activates, driving the piston downward to draw liquid from the hopper into the piston chamber.

3.Bottle Placement:
The conveyor belt moves the empty bottles to the filling station, aligning them for the filling process.

4.Bottle Stop:
The conveyor halts once the required number of bottles is positioned at the filling station.

5.Filling Process:
The nozzles lower into the openings of the bottles. The servo motor then pushes the piston upwards, dispensing the liquid. As the nozzles open, the liquid flows through, filling the bottles to the preset level.

6.Completion:
Once the desired volume is reached, the nozzles rise, and the filled bottles are moved to the next stage of the production line.

After-Sale Service

1. Installation:
   Our skilled technicians are available to travel and handle the installation of your bottle filler machine. The service package includes installation fees, travel, meal expenses, and any other related costs, ensuring a smooth setup process.

2. Training:
   We offer comprehensive on-site or factory training to ensure optimal performance of your bottle filling machine. Training is available for dealers, machine operators, engineers, and technicians to maximize efficiency.

3. Guarantee:
   We provide efficient repair services for your automatic filling machine, backed by a one-year warranty. This includes parts supply and fast troubleshooting feedback to ensure minimal downtime.

4. Consulting Service:
   Take advantage of our free consultation service. Our experienced sales team will guide you in selecting the most suitable solution, complete with CAD design drawings for the filling machine.

5. Technical Support:
   Enjoy long-term technical support available year-round. Simply reach out via email or phone for quick and reliable assistance, ensuring your operations run smoothly.

6. Spare Parts:
   We include a complimentary set of essential spare parts with every cleaner liquid filling machine shipment. Additionally, a wide range of high-quality spare parts is available for order at any time to keep your equipment running efficiently.