Automatic High Speed Explosion Proof Piston Pump Spirits Bottling Filling Machine for Bottle

Automatic Spirits Bottling Filling Machine

Our spirits bottling filling machine is a high-speed, precision piston filling system specially designed for accurate and clean filling of vodka and other spirits into glass bottles ranging from 100ml to 1000ml. Featuring an explosion-proof filling system, it ensures safe operation in flammable environments typical of alcohol bottling plants.

Equipped with 2 to 20 filling nozzles, this machine offers flexible capacity options to match your production scale, delivering consistent, drip-free filling with minimal product waste. The volumetric piston mechanism guarantees precise dosing by drawing the liquid into the cylinder and then accurately dispensing it into each bottle.

Ideal for high-speed bottling of free-flowing spirits and other liquids, this system combines safety, efficiency, and versatility—making it the perfect choice for modern spirits production lines.

Key Features 

• Precision Control:
  Powered by a Schneider servo system, the machine achieves filling accuracy within ±1%, with fully adjustable filling speeds.

• User-Friendly Operation:
  Equipped with Schneider PLC and a high-definition touchscreen, allowing intuitive control and easy volume settings.

• High-Quality Construction:
  Manufactured to ISO-9001 standards using GMP-compliant stainless steel for superior durability and sanitary conditions.

• Advanced Filling Features:
  Includes bottom-up filling, precise bottle neck positioning, and “no bottle, no fill” safety to optimize efficiency.

• Flexible Filling Options:
  Supports individual piston calibration, digital control for multiple fills per bottle, and adjustable nozzles to minimize foaming and bubbles.

Main Parameter

Product Details

Related Products:

1. Automatic Inverting Bottle Rinsing Machine (Wet Rinser)
This machine is widely used in the food and beverage industry to clean and sanitize bottles before filling. It works by filling bottles with a cleaning solution, inverting them, rinsing the inside with water to remove residue, then draining and air-drying the bottles. It supports various bottle sizes and shapes and is often integrated with filling and capping equipment for streamlined production.

2. Automatic Snap Capping Machine
Designed to apply snap-on or push-on caps, this machine is essential for efficient bottle sealing in food and beverage packaging. Caps are automatically fed and pressed onto bottles, with advanced models offering torque control for secure tightening and optional label application to complete packaging.

3. Air-Drying Tunnel
Used to dry products after washing or liquid treatment, air-drying tunnels are common in food processing, pharmaceuticals, and automotive industries. Products move on a conveyor through a heated, enclosed chamber where filtered air removes moisture quickly and hygienically.

4. Automatic Double-Sided Labeling Machine
This machine applies labels to both front and back of products or packages, boosting labeling accuracy and speed. It typically uses dual applicators or a single system capable of simultaneous double-sided labeling, making it popular in food, pharma, cosmetics, and household goods industries.

FAQ

Q1: What is a spirits bottling machine?

A1:
A spirits bottling machine is an automated or semi-automated piece of equipment specifically designed to accurately, hygienically, and efficiently fill various spirits (such as whiskey, vodka, gin, rum, tequila, baijiu, etc.) from storage tanks into final retail bottles (glass bottles, PET bottles, etc.). Its core function is precise metering and filling of liquids.

Q2: What key factors should be considered when choosing a filling machine?

A2:

• Production capacity: Number of bottles to be filled per hour or per minute (bottles/hour).

• Filling accuracy requirements: Allowed tolerance (e.g., ±0.5%, ±1ml). High-value spirits usually require higher precision (weight-based filling).

• Bottle type and size range: Glass or PET bottles? Bottle height, diameter, neck size? Is quick changeover between different bottle types needed?

• Liquid properties: Alcohol content, viscosity, presence of particles, foaming tendency, oxidation sensitivity.

• Filling volume range: Minimum and maximum fill volume (e.g., 50ml - 1000ml).

• Budget: Equipment investment cost.

• Level of automation: Single machine or a full production line including rinsing, capping, labeling, etc.?

• Factory conditions: Available space, power supply (voltage, frequency), air supply (pressure, flow), cleanliness requirements.

• Hygiene and materials: Contact parts must be food-grade stainless steel (e.g., SUS304 or SUS316L), compliant with GMP/HACCP. Sealing materials must resist alcohol corrosion (e.g., EPDM, PTFE, silicone).

• Safety certification: Are explosion-proof requirements needed in the work area (ATEX, IECEx, etc.)?

• Future scalability: Is space and design reserved for future upgrades?

Q3: Is the equipment easy to clean?

A3:
Modern professional filling machines must be designed for easy cleaning (CIP – Clean-in-Place):

• The structure should avoid dead corners and allow key parts to be disassembled for manual cleaning.

• CIP interfaces should be provided to enable circulation cleaning with detergents or disinfectants.

• Materials must have smooth surfaces and corrosion resistance.

Q4: How long does it take to switch between different bottle types or filling volumes?

A4:
This reflects the machine’s “changeover” efficiency:

• Simple machines may require longer manual adjustments (changing parts, adjusting height/width).

• High-end machines use “tool-free quick change” designs, servo motors, memory functions, and quick-release parts (e.g., filling heads, guide plates, grippers), enabling changeovers within minutes and minimizing downtime.