Auto Piston Hot Sauce Bottling Machine Filling Machine Line With PLC Control

Auto Hot Sauce Bottling Machine

The hot sauce bottling machine is designed for automatic filling of chili sauce in various bottle sizes, including 100-500ml, 500-2500ml, and 1000-5000ml. It accommodates different bottle shapes such as round, square, hexagonal, octagonal, and custom designs, meeting 90% of the quantitative requirements for condiments. The machine supports customization for specific capacity needs. It can efficiently fill sauces with large particles up to 25mm, ensuring a quantitative error margin of just 2g—improving accuracy by 50% compared to standard models.

The hot sauce bottling machine system primarily consists of a bottle unscrambler, sauce filling machine, capping machine, and bottle labeling machine.

1. Bottle Unscrambler

The bottle unscrambler allows for easy manual loading of bottles onto a rotating turntable. As the turntable spins, bottles are aligned and fed onto the conveyor belt, seamlessly moving into the filling station. Its simple operation and ease of use make it an essential component of the production line.

2. Automatic Multi-Head Sauce Filling Machine

This fully automatic sauce filling machine is constructed from high-quality stainless steel and operates with precision-controlled servo motors. It efficiently fills capacities ranging from 100-500ML, ensuring rapid and accurate filling without spillage. The system eliminates complex adjustments—simply input the desired speed and fill volume per bottle for a hassle-free operation. Additionally, it features no-bottle-no-fill functionality to prevent wastage.

3. Automatic Bottle Capping Machine

The NP-LC automatic spindle screw capping machine offers exceptional flexibility, enabling high-speed and precise capping for various cap types, including trigger caps, metal caps, and flip caps. Its adaptability ensures compatibility with different packaging requirements.

4. Automatic Round Bottle Labeling Machine

This advanced labeling machine integrates microcomputer-controlled PLC and fiber optic sensors for precise and stable operation. The high-speed system features a user-friendly interface, allowing for efficient control and practical use. It supports output counting and ensures consistent labeling speed with a broad application range, enhancing overall production efficiency.

Main Feature

1.The machine components that come into contact with the sauce are made of high-quality SUS304 stainless steel for durability. It also features a rotary mixer to ensure uniform particle distribution in every bottle. Customization options with acid and alkali resistance are available to accommodate specific ingredient requirements.

2.For sauces with granules, the machine is equipped with specialized pneumatic three-way valves and filling valves. Each filling tank includes a stirring mechanism to prevent sedimentation and solidification, ensuring a smooth filling process.

3.Designed with a dedicated sauce filling head, the machine prevents contamination of the bottle mouth or body during filling, enhancing the efficiency of subsequent capping and labeling.

4.The sauce filling machine features a compact and well-organized structure, allowing for easy adjustments of filling volume. This design improves operational efficiency, minimizes errors, and simplifies installation, cleaning, and maintenance.

5.The filling nozzle can be customized to meet specific production needs. By increasing the number of filling nozzles, the machine’s output capacity can be significantly boosted.

Product details

Parameter

Hot Sauce  Production Line
We are a leading manufacturer and supplier of high-quality hot sauce packing machines, certified under ISO 9001:2008. Our machines are designed for reliable performance and easy maintenance, ensuring seamless operation. Constructed from premium stainless steel, each unit undergoes rigorous quality testing to guarantee durability and efficiency. With a compact and robust design, our hot sauce filling machines deliver long-lasting performance. Engineered with cutting-edge technology and high-grade materials, our packaging machines maximize efficiency. Additionally, our fully automated hot sauce production line is widely recognized in the food processing industry for its advanced functionality and precision.

After-Sales Service Overview:

1.Installation: Our expert technicians are available to install the filling machine at your location. This service includes all associated costs, such as installation, travel, meals, and other related expenses, ensuring a seamless setup process.

2.Training: We provide thorough training for dealers, operators, engineers, and technicians to maximize the efficiency of your filling machine. Training can be conducted either on-site or at our facility, based on your preference.

3.Warranty: We offer a one-year warranty for the filling machine, ensuring quality assurance. During this period, we guarantee prompt repairs, quick parts replacements, and immediate troubleshooting support.

4.Consulting Service: Our experienced sales team is ready to offer free consultations to help you identify the best solution for your requirements. Additionally, we provide detailed CAD drawings of the filling machine to assist you in your decision-making process.

5.Technical Support: Our dedicated technical support team is available 24/7 to provide assistance. Whether you reach us via email or phone, we are committed to offering quick solutions to keep your operations running smoothly.

6.Spare Parts: Every filling machine shipment comes with a set of essential spare parts at no additional cost. We also maintain a stock of high-quality spare parts available for purchase, ensuring your equipment remains in optimal condition.