Plastic Pail Bucket 5l 10l Automatic Grease Filling Machine Packing

Product Description

Automatic Plastic Pail Bucket 5l 10l Grease Filling Machine

The viscosity of grease can vary significantly, ranging from very low to extremely high. For handling thicker, more viscous grease, especially in industrial applications, a grease filling machine is often essential. These machines are specifically designed to manage the challenges associated with dispensing grease into containers, whether it's small tubes or larger pails and buckets.

Piston fillers are at the heart of grease filling machines, accurately measuring and dispensing not just grease but also other free-flowing to moderately dense liquids. Each machine is equipped with one or more volumetric pistons, making them versatile for a variety of container sizes, including up to 5000ml for shampoo or similar products. The process begins with an intake stroke, pulling the product from the source into the cylinder. Once filled to the predetermined level, a down stroke follows, efficiently transferring the grease into the container, whether it be a small jar or a larger pail or bucket.

Our grease filling machines, functioning as advanced piston fillers, are engineered for clean, drip-free depositing, adding precision across product lines. They're adept at depositing accurate amounts of not just grease but also sauces, stews, batters, and pastes. This ensures our filling systems, including specialized pail and bucket filling options, deliver the highest accuracy with minimal product degradation.

Spills, drips, and overflows may be common in filling lines, but with our grease, pail, and bucket filling machines, these issues become a thing of the past. Moreover, our equipment is designed for ease of operation, requiring minimal supervision, thereby freeing up your staff for other essential tasks. This focus on efficiency and precision underscores our commitment to enhancing your processes, ensuring our machines are a valuable asset in managing various filling needs.

Key Features

1. The grease filler machine boasts a design that emphasizes compactness and efficiency, ensuring it occupies minimal space while maximizing productivity.

2. For electrical components, we exclusively use parts from globally recognized brands, guaranteeing top-notch quality and reliable performance over the long term.

3. The machine is designed for hassle-free maintenance, requiring no tools for disassembly. It can be easily taken apart for cleaning and repair. Both filling accuracy and the volume can be broadly adjusted, set initially and refined as needed.

4. Customization is at the forefront of our offerings for the filling machine. We provide various configurations for filling-head numbers and cylinder volumes to match specific production needs. Available configurations include 6-head, 8-head, and 10-head setups, with cylinder capacity options of 25-250ml, 50-500ml, and 100-1000ml. Additionally, the machine's operation speed can be fine-tuned to preference.

5. To address the differences in material viscosity, the machine includes a unique filling valve that adjusts to various textures. A descending filling lift system ensures the precise placement of materials at the bottle's opening, while a horizontal bottle-aiming device further improves fill accuracy.

6. Equipped with a weight-based filling program, the machine can establish flow parameters suited to different types of materials, allowing for flexible use across a range of substances without the need for extra parts, minimizing the need for additional equipment investments.

Filling Procedure

The grease filling machine employs a systematic approach to filling. Initially, empty containers are placed on the machine’s conveyor belt. As they progress through the system, containers undergo cleaning, sterilization, and preparation for filling. Grease is stored in large tanks and moved to the filling station via pipelines. A pumping mechanism then propels the grease to the filling nozzles, each precision-engineered to dispense an exact volume of grease into the containers, ensuring each fill is precise and consistent.

Main Parameters

product detials

Cleaning and Maintenance

Consistent maintenance and cleaning are vital for preserving the efficiency and longevity of a grease filling machine. It's critical to conduct a comprehensive cleaning of the machine after every production run to eliminate residual grease and avert contamination. Clearing out the pipelines, pumps, and filling nozzles is essential to avoid clogs. Regular checks and timely replacement of any worn or impaired components are crucial to maintain dependable operation. By adhering to a proper maintenance routine, the machine’s service life can be extended, and the quality and safety of the grease products being filled are assured.

After-Sales Services:

1. Installation:
Our team of skilled technicians is prepared to dispatch and install your filling machine. The service fee covers installation, travel, meal expenses, and related costs.

2. Training:
To ensure optimal performance of your filling machine, we offer on-site or factory training for dealers, machine operators, engineers, and technicians.

3. Guarantee:
When repairing your filling machine, expect efficient service, a one-year quality assurance period, parts supply, and prompt troubleshooting feedback.

4. Consulting Service:
Take advantage of our complimentary consultation service. Our professional sales team will guide you to the most suitable solution, complete with CAD drawing designs for the filling machine.

5. Technical Support:
Benefit from our all-weather, long-term technical support. Simply drop us an email or give us a call, and we'll provide quick feedback, ensuring you can be worry-free.

6. Spare Parts:
With transportation, we include a set of vulnerable spare parts for your filling machine at no additional cost. You can also order a comprehensive range of high-quality parts at any time.