Automatic Mayonnaise Sauce Filling Machine with Servo Motor Driver, PLC Control, and Anti-Drip Nozzles

Automatic Mayonnaise Sauce Jar Filling Machine

The Mayonnaise filling machine utilizes a precise ball-screw system to drive the piston cylinder, ensuring accurate and efficient filling.

It serves various industries, including Food, Chemical, Medical, Cosmetics, and Agrochemicals, specializing in filling liquids with high viscosity and foamy consistency, such as Oil, Sauce, Ketchup, Honey, Shampoo, Lotion, and Lubricant oil.

Equipped with PLC control, this machine streamlines operations through an intuitive touch screen interface. Customized fixed discharging mouths ensure seamless management of all processes on the touch screen.

In addition to the standard benefits of an automatic servo piston filling machine, this model expands the range of fillable materials, effectively handling substances containing particles or long strips of solid content.

Key Features

1. The Mayonnaise filling machine efficiently handles various sauces, thick pastes, highly viscous liquids, pulpy mixtures with granules, and fruit jams, serving as excellent dosing equipment for bottling ketchup, chili sauce, concentrated soup, salad dressing, pepper sauce, peanut butter, chocolate paste, and more.

2. Featuring a fully automatic system, PLC control, a user-friendly touch screen interface, and premium electric and pneumatic components from reputable brands, this filling machine ensures seamless operation.

3. Constructed from high-quality materials, including stainless steel and aluminum alloy, our machines ensure durability. For corrosive products, anti-corrosion machines made of PVC or PP can be customized to meet specific requirements.

4. The touch screen interface allows for easy adjustment of the filling amount. Quick and secure joints simplify assembly, disassembly, maintenance, and cleaning of the machines.

5. The Mayonnaise filling machine incorporates a highly automated liquid level control mechanism for precise feeding.

6. Designed with an anti-drip mechanism, the filling nozzles prevent leakage onto bottles during the filling process.

7. Nozzle capacities are adjustable to accommodate specific needs, with configurations offering 2, 4, 6, 8, 10, or more nozzles.

8. Depending on the product, the machine provides options for a mixing hopper and hot filling with a temperature-controlled system.

9. Dosing with pistons ensures highly accurate filling.

Main Parameters

Application

The automated mayonnaise dispensing system is engineered to adeptly manage an extensive assortment of liquid substances, covering mayonnaise, tomato ketchup, syrup, peanut butter, shampoo, pizza sauce, honey, adhesive, cooking oil, hand sanitizer, and laundry detergent, among other options. This versatile apparatus is capable of accommodating diverse bottle shapes, jars, and containers of varying sizes.

Product Details

What are the benefits of anti-drip nozzles in sauce filling applications?

 Clean Anti-Drip Filling for Sauces

Another key advantage of this mayonnaise sauce filling machine is its specially engineered anti-drip nozzles. These nozzles are designed to cleanly cut off the flow of thick sauces at the end of each fill cycle. The result? Minimal residue left on jar mouths, bottles, and conveyor belts.

This not only keeps the production area tidier but also helps prevent cross-contamination and ensures each container is sealed with a perfect, mess-free finish. Businesses save valuable time on cleaning and maintenance, and consumers receive attractively filled jars without unsightly drips. For operations handling sticky or viscous products , this is an indispensable feature that supports both efficiency and product presentation.

What are the selection considerations for sauces with different viscosities, particles, or filling temperatures?

The machine comes equipped with robust piston suction and precise flow control, ideal for thicker sauces and pastes that demand more than standard liquid fillers can deliver. Its advanced servo-driven piston ensures accurate and repeatable volume control, making it easy to fill everything from 30ml sample jars to 5-liter bulk containers with minimal product giveaway.

Built for Chunky and Viscous Sauces

Whether you’re working with smooth ketchup, chunky salsa, fruit jams with bits, or sauces loaded with pulp, the system’s rotary valve option allows pieces like chili seeds, garlic, or fruit chunks to pass smoothly. Anti-drip nozzles provide clean shut-off after each fill, reducing mess around bottle mouths and keeping your production line tidy.

Customizable for Your Production Needs

For products that thicken or separate at lower temperatures—think honey, peanut butter, hot sauce, or chocolate paste—the heated and mixing hopper options help maintain a steady, even flow throughout your batch. This keeps your line moving efficiently, avoiding the clogs and drips that can slow down operations.

Versatile Applications

From hot sauce, chili sauce, and tomato paste to jams, mayonnaise, and even chocolate spreads, this filling machine adapts to a wide range of viscosities and textures. It can be configured for various container shapes and sizes, and is suitable for both food and non-food paste products.

Key Features at a Glance

Rotary valves: Handle chunky or particulate-filled products with ease.

Anti-drip nozzles: Ensure cleaner fills and less waste.

Heated/mixing hoppers: Keep thick or heat-sensitive products flowing smoothly.

Flexible filling range: Accurately fills both small and large containers.

Getting the Perfect Fit

To ensure the best configuration for your needs, consider the viscosity of your product, whether it contains particles, the target fill temperature, and preferred bottle size. If upgrading an existing line, knowing your current production speed and cap type helps in tailoring the machine for seamless integration.

With these features, the machine is ready to handle the real-world demands of sauce and paste filling—so you can focus on scaling production without sacrificing quality.