Fully Automatic Food Grade Sauce Filling Machine With Heating and Mixing for Thick Sauces

Automatic Thick Sauce Bottle Filling Machine

The Thick Sauce Bottle Filling Machine is developed for filling dense, sticky, and particle-containing sauces into bottles and jars. It is suitable for products such as chili sauce, pepper sauce, tomato paste, garlic sauce, curry sauce, barbecue sauce, and other thick condiments.

Its piston filling system provides controlled and repeatable dosing, while the strong product-handling capability allows the machine to work with sauces that are difficult to fill with standard liquid fillers.

Built for Thick and Sticky Sauces

High-viscosity sauces often create problems such as uneven flow, dripping, clogging, or inconsistent filling volume. This machine is designed to handle these products more smoothly.

Depending on the sauce formulation, the hopper can be equipped with a mixing system to keep ingredients evenly distributed during production. A heating function can also be added for products that become thicker or solidify when the temperature drops.

This is especially useful for sauces containing oil, spices, small particles, or ingredients that tend to separate.

Key Machine Features

1.Accurate Piston Filling

 Volumetric piston technology provides consistent filling, with adjustable volume, speed, and multiple filling heads.

2.Food-Grade Construction

 SUS304 stainless steel structure and easy-clean product-contact parts support hygienic sauce production.

3.Mixing & Heating Options

 Optional mixing, heating, and temperature control systems help maintain sauce consistency and prevent clogging.

Product Parameters

Application

Shut off Filling Head Anti Silk

1. Automatic shut off Filling nozzles for preventing honey silk

2. With a Drop tray

3. High Filling Accuracy

4. Diving Nozzles Filling avoid bubbles inside of Jars or bottles

5.304SS construction

6. High-quality Food grade O rings and seals inside of the nozzles and piston

7. The Filling head with a heating system too.

ESG Valve

1. Easy disassembly three-way connectors

2. ESG long-life valve and high performance

3. ESG valve to guarantee the shut-off accuracy and more stably

4. Suitable for thin to viscous liquid

5. Special choosing the suitable model for the food products, no Dead corner,s and easy cleaning.

No Dead Corner Top Tank

1. The top tank is with a round or semi-round design, no dead corners, more easy Cleaning

2. Double jacket round hopper with heating system

3. Mixing system optional

4. CIP system optional

5.304SS construction material, 316SS for option.

High-Quality Hose with Heating System

Adapt world top brand of hose, such as TOYOX.

hose characteristics: Withstand pressure With SUS316 reinforced coil and specially reinforced structure, it has excellent stereotypes and is suitable for pressure and vacuum conveying High heat resistance It can withstand high-temperature fluids within 150 ºC and can be used to clean the inside of food hoses and the floor (conditional restrictions).

Automatic Piston Take-off System

1. Automatic piston take-off system, no need manually, and easy cleaning.
2. Double jacket heating system design for sauce.

Flexible for Different Production Lines

The machine can be supplied as a standalone filler or connected with bottle feeding, capping, labeling, coding, and packing equipment.

Filling range, number of nozzles, hopper size, heating system, mixing system, and conveyor layout can all be selected according to the product, bottle type, and required output.

For manufacturers filling thick sauces with different viscosities or formulations, NPACK can configure the machine around the actual product characteristics rather than using a fixed standard setup.

Why Choose NPACK?

1.Sauce Filling Experience

NPACK provides filling solutions for ketchup, chili sauce, pepper sauce, paste, and other high-viscosity food products.

2.Customized Solutions

Machine configuration can be adjusted according to your sauce viscosity, bottle size, filling volume, and production capacity.

3.Complete Filling Lines

We can supply filling, capping, labeling, coding, and packing equipment for complete sauce production lines.

4.Reliable Support

From machine selection and testing to installation and after-sales service, NPACK provides technical support throughout the project.