Npack Automatic 100ml-5000ml Piston Pump Daily Chemical Filling Line Solution For Bottle

Automatic Daily Chemical Filling Line Solution

The automatic servo filling machine is a core component of the Daily Chemical Filling Line Solution, designed to handle a wide range of personal care and cleaning products such as liquid soap, hand gel, and other viscous liquids. Utilizing a high-precision piston pump with volumetric metering, the machine ensures accurate and consistent filling volumes ranging from 100ml to 5000ml.

Equipped with advanced PLC control and an intelligent touchscreen interface, the system allows easy and precise adjustment of filling parameters, improving efficiency while minimizing waste. The machine supports diving filling technology, which is particularly effective for reducing foam and splash during the filling of viscous liquids.

The filling heads are designed for versatility, accommodating PET plastic bottles and various other container types. Each filling nozzle can be individually adjusted to prevent clogging and ensure smooth operation, which is critical when working with high-viscosity fluids.

In addition to filling, the solution can be seamlessly integrated with a bottle capper machine and bottle labeller machine, providing a fully automated production line ideal for daily chemical products. This integrated production line offers a reliable, efficient, and flexible approach to personal care and cleaning product manufacturing.

Overall, this Daily Chemical production line delivers a comprehensive packaging solution combining precision, versatility, and automation, suitable for a variety of viscous liquids including liquid detergent, shampoo, shower gel, and more.

Main Feature

• Durable 304 & 316L stainless steel construction

• Accurate servo-driven diving filling heads for viscous liquids

• Corrosion-resistant seals and anti-drip nozzles ensure clean, reliable filling

• Easy control via waterproof PLC & user-friendly HMI

• Equipped with multiple emergency stops for maximum safety

• Trusted Schneider electrical parts and SMC/Festo pneumatic components

• Includes drip tray to keep your workspace spotless

Product Details

Application

The Daily Chemical Filling Line Solution is tailored for the efficient production of personal care and household products such as shampoo, hand soap, body wash, hand sanitizer, and laundry detergent.

Equipped with a reliable viscous liquid filling machine, this line supports various container types like bottles and jars, and ensures accurate, clean, and consistent filling. It can flexibly function as a hand wash, liquid detergent, or cleaning liquid filling machine.

Integrated with capping and labeling systems, the complete line offers automation, fast product changeover, and high productivity—making it an ideal solution for daily chemical manufacturers seeking efficiency and scalability.

After-sales Support

1. Professional Installation
   Our skilled technicians ensure smooth delivery and installation of your filling machine. The service covers installation, travel, meals, and related expenses.

2. Comprehensive Training
   We offer customized on-site or factory training for dealers, operators, engineers, and technicians to help you get the most out of your machine.

3. Reliable Warranty
   Benefit from a one-year warranty covering parts replacement and fast troubleshooting to keep your machine running smoothly.

4. Free Consultation
   Get expert advice tailored to your needs, including custom CAD drawings to optimize your bottling line setup.

5. 24/7 Technical Support
   Enjoy lifetime technical support available anytime via phone or email for prompt assistance.

6. Spare Parts Guarantee
   Essential spare parts are provided free during shipment, with a full range of premium replacements available for future orders.

FAQ

1. What is a Daily Chemical Filling Line Solution?
   A Daily Chemical Filling Line Solution is a set of automated or semi-automated equipment systems designed for the complete production process of daily chemical products such as liquids, creams, gels (e.g., shampoo, body wash, hand sanitizer, skincare products). It includes filling, sealing, labeling, and packaging. The core goal is to improve efficiency, accuracy, and hygiene standards while reducing labor costs.

2. What are the main types of equipment in a filling line?

• Filling machines: Precisely fill by volume or weight (e.g., piston, flow meter, weighing type).

• Sealing machines: Cap screwing, pressing, aluminum foil sealing, etc.

• Labeling machines: Automatic labeling, printing batch numbers/dates.

• Conveying systems: Conveyor belts, bottle sorting screws, etc.

• Inspection systems: Liquid level detection, missing bottle/cap alarms.

3. How to handle high-viscosity or foam-prone products?

• For high-viscosity products (e.g., creams), use piston filling machines or screw pumps.

• For foam-prone products, use low-shear filling valves, vacuum deaeration systems, or slow filling speeds.

4. How to ensure filling accuracy?

• Use high-precision flow meters or weighing sensors.

• Regularly calibrate equipment (e.g., temperature and pressure compensation).

• Avoid external vibrations by installing equipment on stable surfaces.

5. What packaging materials does the filling line support?

• Container materials: plastic bottles, glass bottles, tubes, aluminum cans, etc.

• Sealing materials: plastic caps, metal caps, pumps, spray heads, etc.

6. How to deal with leakage during filling?

• Check for worn or aged seals.

• Adjust nozzle alignment with bottle openings.

• Optimize filling speed (too fast may cause splashing).