This machine is an advanced piece of equipment, meticulously designed by incorporating cutting-edge international technology and adhering to GMP requirements. It boasts a well-structured design, comprehensive functionality, user-friendly operation, precise filling capabilities, stable performance, and low noise levels.
The machine features a PLC controller that automates the entire process, from filling liquid or high-viscosity materials to batch number printing (including the manufacture date). It is an ideal solution for filling and sealing aluminum tubes, plastic tubes, and multi-type tubes in industries such as cosmetics, pharmaceuticals, food, and adhesives, fully complying with GMP standards.
- Stepless speed regulation, easy parameter adjustments for the grasping device, production count statistics, pressure indicators, and fault notifications, making operation simple and user-friendly.
- Automatic completion of the entire process, including tube feeding, color sensor detection, filling, sealing, marking, and the export of finished products.
- High-precision calibration system, which reduces tube chromatic aberration and ensures consistent color alignment.
- Digital display for fast and accurate adjustments, suitable for producing multiple specifications and a variety of products.
- Integration of mechanical, optical, electrical, and pneumatic systems. The machine provides automatic alerts and shuts down if the tube is not correctly positioned or if there is low atmospheric pressure. Additionally, opening the protective door will automatically stop the machine for safety.
Name | Automatic Tube Filling Sealing Machine |
Tubes material | Laminated material, or PE |
Products | Liquid, cream, or paste |
Volume | 10-250ml |
Filling | Piston pump |
Precision | ±0.5% |
Tube size | Caliber:15-50mm, length 50-220mm |
Pneumatic | 0.6-0.8Mpa, 0.2 CBM/min |
Capacity | 20-35 pcs/min (Up to the size of the tubes and the filling volumes in each tube) |
Voltage | AC220V, 1 phase, 50/60Hz. |
Power | 3.3Kw. |
Material | Stainless steel 304 |
G.W. | 450Kg. |
Dimension | L1250*W1050*H1600mm |
1. Manual Tube Loading: The operator manually places the tubes into the machine.
2. Automatic Positioning: The machine automatically identifies a reference point to ensure precise tube alignment.
3. Automated Filling: The system performs filling automatically, with a fail-safe mechanism that prevents filling if no tube is detected. Additionally, it offers the option for bottom filling depending on the material's viscosity.
4. Automated Heating: Utilizes both internal and external heaters for optimal tube sealing.
5. Sealing and Date Coding: The machine automatically seals the tubes and imprints date codes.
6. Post-Sealing Trimming:Excess tube material is automatically trimmed after sealing, ensuring a clean and neat finish.
7. Finished Product Output: The machine automatically directs sealed tubes to the output, ensuring a smooth and continuous production flow.