Autoamtic Cosmetic Cream Mixing And Filling Machine
Our cosmetic cream filling machine is specifically engineered to cater to the evolving needs of the cosmetics industry, adept at processing a vast range of container shapes and sizes, from glass to plastic, and accommodating various bottle designs whether they're round, square, or uniquely shaped. This advanced machine, drawing upon international technologies, is optimized for filling cosmetic creams, utilizing precise mechanisms like plunger type piston pumps or peristaltic pumps to ensure accurate and efficient packaging of cosmetic products.
Equipped with functionalities for automatic cap placement and screw capping, this cosmetic filling machine integrates seamlessly with machine and electrical operations to offer an economical and practical solution with a minimal footprint. It's particularly suited for filling creams, lotions, and other cosmetic liquids, boasting wide applicability across the pharmaceutical, pesticide, chemical, food, and cosmetics industries for liquid packaging.
Controlled by a PLC system with frequency modulation, our cream filling machine features a high degree of automation, facilitating easy adjustments to fill volumes with the capability to simultaneously calibrate all metering pumps or make individual adjustments as needed. The inclusion of anti-drip filling needles, designed to penetrate the bottom of containers and ascend slowly to prevent foaming, underscores our commitment to quality and adherence to GMP standards, ensuring our cosmetic cream filling machine stands as a premier choice for cosmetic manufacturers seeking reliability and precision.
Product Details
1. This machine features a conveyor belt with variable frequency drive for efficient bottle transport, utilizes a stainless steel pump for accurate filling, and is equipped with an automatic cap sorting system that vibrates, as well as a pneumatic linear positioning system for secure cap pressing. After sealing, products are automatically moved to the next stage of production via the conveyor belt.
2. The essential oil filler uses a peristaltic pump to ensure precise dosage, offering easy operation and a drip-prevention suck-back feature.
3. It incorporates electrical components from well-known brands for reliable operation, including a "no bottle, no fill" function for precision and efficiency.
4. The combination of pneumatic controls and mechanical positioning allows for extremely accurate filling, with an error margin kept below 0.5‰.
5. Operation is made simple with a color touchscreen and PLC control, enhancing user interaction.
6. Beyond filling, the machine also facilitates heating, stirring, and temperature maintenance for both pastes and liquids, catering to products that require specific conditions for optimal processing.
7. A mechanical arm for cap screwing includes an automatic sliding mechanism to protect caps from damage.
8. Its design prioritizes compactness, efficiency, and high automation, contributing to considerable labor savings.
9. Made entirely of 304 stainless steel, the machine's exterior is not only easy to maintain but also meets GMP standards for cleanliness and safety.
The process involves several stages: bottle transportation, automated filling, cap management, application, and capping, segmented into detailed operations as follows:
1. Bottle Introduction: Manually positioned bottles are placed onto the conveyor belt to enter the process.
2. Bottle Detection: A photoelectric sensor checks for the presence of empty bottles on the main carousel, signaling the control system to either initiate or halt the filling process based on bottle presence.
3. Filling Operation: Upon detecting a bottle, the PLC commands the filling nozzle to descend into the bottle and perform precise filling.
4. Cap Application: The system assesses whether a bottle is in place to receive a cap, utilizing a swing-arm mechanism for preliminary cap placement.
5. Capping: A servo motor adjusts torque and velocity to ensure caps are securely and uniformly tightened.
6. Bottle Discharge: Completed bottles, now tightly capped, are discharged from the conveyor, ready for the next phase in the production line.
2.Train:
For optimal performance of the filling machine, we offer on-site or factory training for dealers, machine operators, engineers, and technicians.
3.Guarantee:
When repairing the filling machine, expect efficient service, a one-year quality assurance period, parts supply, and swift feedback for troubleshooting.
4.Consulting Service:
Take advantage of our complimentary consultation service. Our professional sales team will guide you to the most suitable solution, complete with CAD drawing designs for the hot sauce filling machine.
5.Technical Support:
Benefit from our all-weather, long-term technical support. Simply drop us an email or give us a call, and we'll provide quick feedback, ensuring you can be carefree.
6.Spare Part:
During transportation, we include a set of vulnerable spare parts for the filling machine at no additional cost. You can also order a comprehensive range of high-quality parts at any time.