Plastic Pail Bucket 5l 10l Automatic Grease Filling Machine Packing

Automatic Plastic Pail Bucket 5l 10l Grease Filling Machine

The viscosity of grease can vary significantly, ranging from very low to extremely high. For handling thicker, more viscous grease, especially in industrial applications, a grease filling machine is often essential. These machines are specifically designed to manage the challenges associated with dispensing grease into containers, whether it's small tubes or larger pails and buckets.

Piston fillers are at the heart of grease filling machines, accurately measuring and dispensing not just grease but also other free-flowing to moderately dense liquids. Each machine is equipped with one or more volumetric pistons, making them versatile for a variety of container sizes, including up to 5000ml for shampoo or similar products. The process begins with an intake stroke, pulling the product from the source into the cylinder. Once filled to the predetermined level, a down stroke follows, efficiently transferring the grease into the container, whether it be a small jar or a larger pail or bucket.

Our grease filling machines, functioning as advanced piston fillers, are engineered for clean, drip-free depositing, adding precision across product lines. They're adept at depositing accurate amounts of not just grease but also sauces, stews, batters, and pastes. This ensures our filling systems, including specialized pail and bucket filling options, deliver the highest accuracy with minimal product degradation.

Spills, drips, and overflows may be common in filling lines, but with our grease, pail, and bucket filling machines, these issues become a thing of the past. Moreover, our equipment is designed for ease of operation, requiring minimal supervision, thereby freeing up your staff for other essential tasks. This focus on efficiency and precision underscores our commitment to enhancing your processes, ensuring our machines are a valuable asset in managing various filling needs.

Why Is Grease Difficult to Fill?

1.Extremely high viscosity: Grease flows poorly under normal conditions and requires positive-pressure feeding.

2.Severe stringing: Material may continue trailing after filling, contaminating the bottle opening and production line.

3.Air entrapment: Air bubbles can form during mixing or conveying, affecting filling accuracy.

4.Residue buildup: Grease easily adheres to cylinder walls and pipelines, making cleaning more difficult.

The fully automatic grease piston filling machine is specifically designed to address these challenges.

 Automatic Grease Filling Machine Core Technology Highlights

1. Precision Filling System

• Precision-ground piston cylinders combined with wear-resistant sealing rings ensure zero leakage inside the cylinder.
• Servo motor direct-driven ball screw technology delivers stroke control accuracy up to 0.1 mm.
• Volumetric filling system maintains consistent accuracy regardless of temperature or density variations.

2. Anti-Stringing & Drip-Free Filling Nozzle

This is the most critical component for grease filling applications:

• Vacuum suck-back system: Instantly generates negative pressure at the end of the filling cycle to pull residual material back into the nozzle.
• Cut-off valve design: Sharp-angle valve core provides clean and precise material cut-off.
• Bottom-up filling function: The nozzle rises with the product level inside the container, reducing splashing and air entrapment.

3. High-Efficiency Feeding System

• Agitated hopper: Continuous slow-speed mixing prevents bridging and air cavities in the grease.
• Recirculation loop: Excess material flows back to the hopper to maintain stable pipeline pressure.
• Synchronized supply pump: Integrated signal control allows the feeding pump and filling machine to start and stop simultaneously.

4. Intelligent Control System

• PLC + touchscreen control: Filling volume, suck-back timing, filling speed, and other parameters can be adjusted within seconds.
• Recipe management:Stores multiple product settings for fast and easy product changeovers.
• Self-diagnostic system: Displays real-time error codes for quick troubleshooting and reduced downtime.

Main Parameters

Automatic Grease Filling Procedure

The grease filling machine employs a systematic approach to filling. Initially, empty containers are placed on the machine’s conveyor belt. As they progress through the system, containers undergo cleaning, sterilization, and preparation for filling. Grease is stored in large tanks and moved to the filling station via pipelines. A pumping mechanism then propels the grease to the filling nozzles, each precision-engineered to dispense an exact volume of grease into the containers, ensuring each fill is precise and consistent.

product detials

Automatic Grease Filling Machine Cleaning and Maintenance

Consistent maintenance and cleaning are vital for preserving the efficiency and longevity of a grease filling machine. It's critical to conduct a comprehensive cleaning of the machine after every production run to eliminate residual grease and avert contamination. Clearing out the pipelines, pumps, and filling nozzles is essential to avoid clogs. Regular checks and timely replacement of any worn or impaired components are crucial to maintain dependable operation. By adhering to a proper maintenance routine, the machine’s service life can be extended, and the quality and safety of the grease products being filled are assured.

After-Sales Services:

1. Installation:
Our team of skilled technicians is prepared to dispatch and install your filling machine. The service fee covers installation, travel, meal expenses, and related costs.

2. Training:
To ensure optimal performance of your filling machine, we offer on-site or factory training for dealers, machine operators, engineers, and technicians.

3. Guarantee:
When repairing your filling machine, expect efficient service, a one-year quality assurance period, parts supply, and prompt troubleshooting feedback.

4. Consulting Service:
Take advantage of our complimentary consultation service. Our professional sales team will guide you to the most suitable solution, complete with CAD drawing designs for the filling machine.

5. Technical Support:
Benefit from our all-weather, long-term technical support. Simply drop us an email or give us a call, and we'll provide quick feedback, ensuring you can be worry-free.

6. Spare Parts:
With transportation, we include a set of vulnerable spare parts for your filling machine at no additional cost. You can also order a comprehensive range of high-quality parts at any time.