Automatic1L 5L Pail pLC Control Liquid Detergent Filling Machine
Detergent isn't corrosive. NPACK suggests utilizing a servo piston filling machine for precise quantitative filling of detergents, particularly those prone to foaming, employing downward filling technology. Additionally, the piston filling machine can accommodate detergents ranging from thin to viscous consistencies and is more cost-effective compared to other quantitative filling methods.
Piston fillers accurately measure and dispense free-flowing products, such as thin and/or moderately dense liquids, into containers. Each machine is equipped with one or more volumetric pistons. The fill/release cycle includes an intake stroke, during which the product is drawn from the container or hopper into the product cylinder. The downstroke begins when the product cylinder reaches its preset fill level. The piston then expels the product from the cylinder into the container.
Our piston fillers ensure clean, drip-free dispensing, adding precision to your product lines. We have configured our piston fillers to deposit precise amounts of sauces, stews, batters, meat/sauce mixtures, and pastes consistently. Consequently, our piston fillers and depositors offer the highest level of product fill accuracy and minimal product degradation in the industry.
While spills, drips, and container overflows are common in food filling lines, they are not an issue with NPACK's piston fillers. Moreover, our equipment requires minimal supervision, allowing your staff more time to focus on other essential tasks. We ensure that our machines enhance your processes, freeing up your workers to perform more critical duties.
Parameter
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NP-VF-16
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16
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100-500,100-1000,1000-5000
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Capacity(bpm)base on 500ml
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12-14
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24-28
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36-42
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48-56
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60-70
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70-80
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80-100
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220VAC SINGLE PHASE 1500W
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220VAC SINGLE PHASE 3000W
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Main Feature
1. Operated by Schneider servo system.
2. Customizable filling speed.
3. Precision within ≤±1%.
4. Incorporates integrated digital control featuring Schneider PLC and advanced touch screen controls for user-friendly operation.
5. Utilizes professional manufacturing techniques adhering to the ISO-9001 system.
6. Constructed with GMP standard stainless steel.
7. Option for bottom-up filling.
8. Capable of bottle neck detection.
9. Incorporates a no-bottle-no-fill system.
10. Filling zone safeguarded by a stainless steel frame.
11. Volume adjustment easily managed via touch screen; filling pistons controlled by servo system.
12. Allows for individual piston adjustments.
13. Digital control system facilitates multiple filling actions on the same bottle for double, triple, and more fills.
14. Nozzles can be positioned above the bottle mouth or bottom-up, synchronized with liquid level (below or above) to prevent bubbling of foamy liquids.
Product Detail
Main structure of the automatic filling machine Detergent:
1. Option for a 20L to 200L top hopper, with the choice of a double jacket hopper featuring heating and mixing systems.
2. The main body of the machine is constructed using 304 stainless steel.
3. Specially designed filling nozzles to prevent sauce dripping.
4. Filling nozzles can be vertically adjusted using air cylinders, with the option for servo motor adjustment.
5. PLC control system with user-friendly HMI operation.
6. Custom-made hose and valve for honey, with a CIP system connection for hygiene.
Advantages
1. Servo Motor System
The NP-VF series volumetric filling system employs a sophisticated servo motor system to regulate the primary filling mechanism, ensuring high stability and precise positioning. The vertical movement of the filling piston facilitates long-term energy efficiency while effectively reducing machine workload.
2. Tool-Free Configuration
Adjustments can be executed via the PLC interface without the need for tools, enabling users to achieve rapid and efficient results. The refined servo control system offers flexibility for filling surface layer liquids, bottom layer liquids, and bottle neck (opening) filling, tailored to various liquid types.
3. Precision Accuracy
The meticulous servo system governs the filling volume through exact piston strokes, ensuring exceptional filling accuracy. The piston features an intelligent adjustment mechanism, empowering users to attain unparalleled precision.
4. Versatile Application
The Automatic Servo Filling Machine finds application across diverse industries including food, pharmaceuticals, chemicals, cosmetics, and more, showcasing its adaptability.
After-sales Support:
1. Installation:
Our team of seasoned technicians is equipped to deliver and install your filling machine. The service fee covers installation, travel, meal expenses, and more.
2. Training:
To optimize the performance of your filling machine, we offer on-site or factory training sessions for dealers, machine operators, engineers, and technicians.
3. Warranty:
Rest assured, our repair service for the automatic filling machine is efficient, backed by a one-year quality assurance period, parts supply, and prompt troubleshooting feedback.
4. Consultation Service:
Take advantage of our complimentary consultation service. Our knowledgeable sales team will guide you to the most suitable solution, providing CAD drawing designs for your bottling machine.
5. Technical Support:
Benefit from our round-the-clock, long-term technical support. Whether you reach out via email or phone, we'll promptly address your inquiries, ensuring your peace of mind.
6. Spare Parts:
Included in transportation are essential spare parts for the filling machine at no additional cost. Moreover, you can order a comprehensive range of high-quality parts at any time.
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