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WANT TO HAVE AN EFFICIENT AND STABLE LIQUID BOTTLING LINE

Piston Filling Machine

Europ Technology Liquid bottling Line, manufactured by shanghai Npack

Volumetric

Volumetric system, High accuracy

Servo Motor Driven

Servo motor driven the piston

Customized Filling Head

shut off/anti drops Filling Head

Piston Filling Machine

Daily chemicals filling machine

Volumetric Servo Piston Filling Machine

Piston filling machine is one of the most popular liquid filling machine for its universal ability ,piston filling machine can fill thick and highly viscous products, such as chunky, semi-paste, paste products, also extensively utilized to fill chemical preparations, such as adhesives, greases, epoxies, waxes, and lubricant oils, also an optional for filling thin liquid

The piston filler is one of the main product of Npack, most of Npack liquid filling dispenser are applying in the fields of Daily chemicals, cosmetics, Food&beverage,personal care products, pharmaceuticals, Oils products.As piston filling machine are solely based on conventional volumetric technology, these are easy to operate and relatively low cost for the majority of the end-use industries.

What is advantage of the piston filling machine?

  • Widely application of liquids, such as viscous liquid, shampoo, lotion,cream;Food sauce;foamy liquid,hand liquid soap,detergent.
  • High Performance and accuracy,easy operation.
  • 30%-40% filling efficient compare with some other types of liquid filler which is base on same number of filling nozzles

Npack as a manufacturer of piston filling machine, we know well what is disadvantage.
High Maintenance Cost and Leakage Issues,Piston fillers are difficult to clean after usage and thus require high maintenance cost. Chances of leakage is also high with the usage of piston fillers. Latest variants are expensive and would incur high installation cost. Often, debris block the pipeline and the nozzle of the filling drips the liquid.

For this disadvantage, how we solve and avoid these?

  1. The liquid feature and how many types of liquid determine if you will choose a piston filling machine, normally we suggest users using one piston filler for one type of liquid, but this will increase cost. One product using one piston filler can save time for cleaning, and we can choose suitable O rings, seals for the piston. We have customer , they are OEM factory, they filling alcohol, windshield water,detergent, shampoo in one machine,Normally we do not suggest customer to do that, for the disadvantage of the piston filler. And no piston seals can work for all types of liquids.
  2. Npack Piston filling machines have automatic cleaning system and automatic piston take off system, this required a piston filling specialist operator, need to be trained.
  3. Npack design many types of filling nozzles, with shut off nozzles, anti drops nozzles.

If we know well about the piston filling machine, then we know that, one  liquid using one set piston filling machine is the best choice.

How a piston filling machine working?

This is a very old and classic topic,nowadays, after some years technology developed, the piston filling machine working more efficient and intelligent.Generally speaking,it is a rod with piston head to pull and push the liquid in and outside of the piston cylinder, the volume is controlled by the stroke distance.

  • From the different source of power,have pneumatic, motor or manual driven
  • From the automation degree have automatic, semi automatic and manually one
  • The automatic piston filling machine can be single head and multi head, more heads more capacity,but not Straight up, for moving and action takes time.

By application fields will be Food and Beverages,cosmetics, pharmaceuticals,etc.

Measurement precision

±0.2%-0.3% for 1L

Capacity

800b/h-7200b/h

Voltage

220VAC 50/60hz

Air pressure

4~6㎏/㎝²

Air consumption

1m³/min

Power

1500kw

1. Hopper: The hopper is the container that holds the product to be filled, can be double jacket with heating and mixing system

2. Piston: The piston is responsible for drawing the product from the hopper and pushing it through the nozzle.

3. Nozzle: The nozzle is the part of the machine that dispenses the product into the container.

4. Filling volume adjustment: Most piston filling machines have a feature to adjust the volume of the product being dispensed.

5. Conveyor System: A conveyor system is often integrated with the piston filling machine to move the containers through the filling process.

6. Control panel: The control panel allows the operator to adjust settings and monitor the machine’s operation.

7. Electrical system: The electrical system powers the machine and controls its various components.

8. Frame: The frame holds all of the components together and provides stability during operation.

No.

Descriptions

BRAND

ITEM

Remark

1

Servo Motor

Inovance

1.5KW

CHINA

2

Reducer

Fenghua

ATF1205-15

Taiwan

3

Conveyor Motor

ZhenYu

YZ2-8024

China

4

servo drivers

Inovance

LXM 23DU15M3X

CHINA

5

PLC

Inovance

TM218LDALCODR4PHN

CHINA

6

Touch Screen

Inovance

HMZGXU3500

CHINA

7

Frequency Converter

Schneider

ATV12H075M2

France

8

Photo electricity of

Inspect bottle

OPTEX

BRF-N

Japan

9

Pneumatic Element

Airtac

 

Taiwan

10

Rotary Valve

 

F07/F05

No Need for Oil

11

Pneumatic actuator

 

F07/F05

No Need for Oil

12

Low-Voltage Apparatus

Schneider

 

FRANCE

13

proximity switch

ROKO

SC1204-N

Taiwan

14

Bearing

NSK

 

JAPAN

15

Lead Screw

TBI

 

Taiwan

16

butterfly valve

CHZNA

 

china

17

Screw Lead Bearing

NSK

 

Japan

18

Straight Bearing

NSK

 

JAPAN

19

Sliding Bear

IGUS

 

Germany

  • Shampoo
  • Lotion
  • detergent
  • Liquid soap
  • Engine oil
  • edible oil
servo system for pisto filling machine

A high perfermance servo system for diriven the piston. We have multi pistons driven by a main servo motor  or one piston driven by one servo motor. Servo  motor power has 0.45KW,0.75KW,1.5KW ,2KW and 3 KW for option. And the whole servo system including a servo motor, servo driver and frequency conveter.

Diving-nozzles

Diving Filling Nozzles with a bottle neck clamper and drop tray designs, Filling nozzles driven by servo motor moving up and down, more stable, no drips, high accuracy

Customized Filling Nozzles for different liquid

1AL/1AM Series Filling Valve With Internal Sealing

  • Characteristics

1. Widely used in filling machinery, especially for viscous, creamy and easy to froth liquid filling. Psiton Filling machine good choice filling parts.

2. Filling speed is fast, accurate and stable.

3. Exquisite and compact, easy to arrange the layout.

4. The special structure and sealing design of the bottom of the filling head can ensure the filling without dripping while ensuring the flow.

5. The bottom chamfer structure of the filling head has a guiding and positioning function and can be submerged and filled.

6. The head of the large-diameter filling valve adopts a gourd-like design to reduce the weight without affecting the flow.

1AJ/1AE/1AK Series Filling Valve with External Sealing and Suction

  • Characteristics

    1. Exquisite and compact, easy to arrange tube layout, widely used in filling machinery, such as soy sauce, vinegar and other easily foaming liquid.

    2. It can be submerged and filled, avoiding the generation of foam, filling speed, accuracy and stability.

    3. Super absorption function, it can timely recover the liquid falling along the pipe wall.

    4. It adopts PTFE seal, which is durable, clean and hygienic, and meets the requirements of the food industry.

    5. The bottom of the filling head is sealed in a special fixed form, which makes it easy to replace the sealing fittings and replace the filling pipes of different pipe diameters.

1AP Series Filling Valve with Internal Sealing and Suction

  • Characteristics

    1. Widely used in filling machinery, especially for viscous, creamy and easy to froth liquid filling.

    2. Filling speed is fast, accurate and stable.

    3. Exquisite and compact, easy to arrange the layout.

    4. The special structure and sealing design of the bottom of the filling head can realize filling without dripping.

    5. The bottom chamfer structure of the filling head has a guiding and positioning function and can be submerged and filled.

    6. Built-in back pipe, super absorption function, can timely recover the liquid dripping along the pipe wall.

Shanghai Npack designed and manufactured all types of piston filling equipment, no matter it is automatic, semi automatic ,manul, servo dirven ,pneumatic or linear and rotary type, you can find all of them here.

Semi Automatic pneumatic piston filling machine

Semi Automatic pneumatic piston filling machine

It is a pnuematic volumetric piston filler, semi automatic, the piston can be design vertical or horizontal accordingly

Manul Piston Filling Machine

Manual Piston Filling Machine

it is manul one, no need any industry power, sutiable for shop or house using,very low investment.

single head piston filling machine

Automatic single head Piston Filling Machine

it is an automatic piston filler,but single head, it is with a conveyor for transitting the containers, the piston can driven by air cylinder or a motor, it is PLC control.

Daily chemicals filling machine

Linear Vertical Multi head Piston Filling Machine

Multi head linear type for meeting the high capacity filling needs, piston driven by individual air cylinder or a servo motor, one of the most popular piston filling machine in the packaging industry.

high speed Automatic Rotary Piston Filling Machine

Automatic Rotary Piston Filling Machine

high speed piston filler, the filling nozzles can be from 12 nozzles to 24 nozzles, sutiable for bulk production, and filling volume not more than 1000ml, and each piston is driven by a servo motor.it is a highest investment for such a piston filler.

Automatic horizontal Piston Filling Machine

Automatic horizontal Piston Filling Machine

the horizontal automatic piston filler orignally designed base on the pneumatic piston filler, it saves the machine construction cost, suits for filling low viscous liquid.